Quality policy

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The Company

Corporate vision

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Processes

Customer references

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Internacionalization

Outsourced services

Business Areas

Shipping

FORGING AND HOT STAMPING OF BRASS, COPPER AND ALUMINIUM

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  • Lead-free
    alloys

  • We can
    manage and
    manufacture
    with lead-free
    alloys

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  • Problems?
    We forge
    solutions

  • The forging process saves time, reduces costs and adds value to your products.

    The problem:

    The customer wants to minimize the raw material costs whilst also tries not to reach the production capacity limits of his machining lines.

  • Concept:

    Forging reduces significantly machining times and provides a forged product geometrically very similar to the final part design.

  • Testing:

    The design of the part is developed on the computer and then tested to avoid failures in the forging process. The forging and deburring tools are also inspected to ensure that parts can be repeatedly produced in a proper way without any failure, thereby also preventing excessive wear on the production tooling.

  • Proposal:

    The customer is provided with a cost estimate and a 3D design of the forged part, also stating the delivery date. Customers’ suggestions will be analysed and implemented into the final design.

  • Solution:

    The best forging design is chosen on the basis of the most beneficial characteristics for both the machining and forging processes.

  • Advantage:

    The forging process offers a lower total cost due to cost reduction in raw materials and machining. In this way, machining capacity will be also released, avoiding unnecessary investments required to achieve higher machining capacity.

    Savings are analysed on an individual basis depending on the geometry of the part and the material to be used in its production.

The Company

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FORBRASS S.A. is a company specialized in forging and hot stamping of non-ferrous metals, (Aluminium, brass, copper etc.) developing and adapting itself to the constant technological evolution demanded by this sector since 1993.

FORBRASS S.A. provides a specialized team, which ensures that our products meet the needs of our customers using the ISO 9001 quality standard as a point of reference.

In our factory we operate medium-tonnage presses and all the necessary additional machinery in order to offer the best possible product to each of our customers.

Business Areas

Forbrass performs services for customers
in a number of different fields,
the most representative of which are:

  • Automotive

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  • Electrical
    Appliances

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  • Taps and bathroom
    appliances

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  • Metal fittings for
    windows and doors

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  • Hydraulics
    & pneumatics

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  • Food
    industry

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  • Fire-protection
    systems

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  • Transport
    and distribution
    of water

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  • Transport
    and distribution
    of electricity

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  • Transport
    and distribution
    of gas

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Customer references

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    Processes

    Design:

    The quality of our products is a result of the interaction with our customers, which enables us to find out as much as possible about the function of the product and its technical specifications. This allows us to implement a common process of “design reengineering” of the pieces we are going to produce, in order to provide the best solution for our customers.

    On this basis, we establish the required processes and introduce the necessary service mechanisms to satisfy our customers’ demands, either according to our own quality standards or by adapting ourselves to those required by the customer.

    Production processes:

    The automation of the production process has played a vital part in guaranteeing the flexibility of our production process while maintaining a high production capacity index. Thanks to the work and supervision of our QUALITY Department, we are now in a position to guarantee an optimum level of quality in all our products.

    • Cutting: In the cutting area we have totally automated machinery with the latest technology and a high production capacity.
    • Forging: In the forging area we have four screw presses from 160TN to 560TN and two 300TN presses for both horizontal and vertical processes.
    • Deburring: In the deburring area we have five semi-automatic hydraulic presses providing a high degree of flexibility for large-scale production. We also count with a robotized automatic deburring device with computer vision, which provides productive capacity for long series.

    Finishes:

    • Heat treatments. Many of our products require heat treatment in order to obtain their optimum service characteristics. Forbrass performs these treatments as part of our all-inclusive service to our customers.
    • Surface finishes. Finishes with steel shot, stainless steel shot or by vibration that guarantees a perfect finish for the end product.
    • Other finishes. We also offer other surface finishes, such as chemical paint-stripping, tin-plating, nickel-plating, silver-plating, zinc-plating, anodizing, etc.

    Forging
    compared to
    other processes

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    Forging instead
    of casting

    Forging
    instead machined
    bars/plates

    The resistance of parts manufactured by casting cannot be compared to that of forged parts. The forging process provides mechanical properties far superior to those of cast parts, because the material is first pre-shaped by extrusion in bars and then shaped by hot forming in the forging process.

    Given that the forging process is very stable, production costs can be lower than those of casting. Furthermore, whilst cast parts can be porous, leading to defects first discovered during machining and thus to a loss of time and money, the inner structure of forged parts is compact and the grain is redefined through heat and pressure.

    The costs of casting moulds can become prohibitive, especially in low or medium volume production series. Forging tools however require comparatively low investment.

    During the machining process it is important to maintain the dimensional control. The positioning and clamping of a forged part is very firm due to the stability of the material and the low variation in the forging process. Moreover, due to the stability of the material and the process, the forged parts are very stable during heat treatments, another advantage over cast parts.

    Forged parts reduce machining time, produce less scrap and require less assembly time. Material is only used where necessary, thus reducing material and machining costs. In some cases it is possible to develop designs which eliminate components that are assembled in secondary operations, meaning that those components are no longer required, which avoids secondary machining and assembly operations.

    The metallographic structures of the bars and plates have a grain oriented in a specific direction. However, forging redefines the metallographic structure and the distribution of the grain, improving resistance throughout the entire part. That significantly improves its metallurgical properties compared to parts machined using bars or plates.

    Internacionalization

    In addition to our business in Spain, we also provide customers in other European countries such as Portugal, France, Germany etc..

    Furthermore we provide customers in Asia and have the capacity to operate internationally.

    Forbrass has a specialist team offering professional support for all your needs. Please contact the sales responsible in your region.

    Quality policy

    FORBRASS complies with the highest quality standards in all the different processes used in its business. In this way we guarantee the quality of our performance, the traceability of the raw materials used and the adequacy of our production processes.

    FORBRASS obtained the ISO 9001:2015, a quality certification confirmed by SGS, a prestigious certification company.

    Outsourced services

    We have an excellent network of “partners”, who provide us with the services our customers require without forming part of the nucleus of the productive work of Forbrass. These services include machining, electrolyte plating (silver-plating, tin-plating, anodizing, etc.), assembling of systems, special packaging, and so on.

    In this way we can guarantee an all-inclusive service for our customers, where FORBRASS assumes the responsibility for the requested service, and applies the highest quality standards to all stages of the process.

    Shipping

    A dynamic logistics operation is a key factor in our national and international service.

    Forbrass is aware of the importance of meeting agreed delivery dates, and to this end it guarantees fluid communication. This point has been included as an essential part of our Service cycle.

    Corporate vision

    FORBRASS develops technologically advanced solutions for hot-forging processes in order to offer “all-inclusive solutions” to their customers using total quality and innovation as tools for developing customer relations and ensuring their loyalty.

    FORBRASS is fortunate to have an expert team providing wide experience, technical skills, capacity to advise customers, with dedication and a continual quest for improvement in order to guarantee total customer satisfaction.

    We forge stable relationships with our customers by providing solutions for their needs.

    Data protection policy

    CONTACT INFORMATION

    Who is responsible for your data?

    According to the provisions of Organic Law 3/2018, of 5th December on the Protection of Personal Data and Guarantee of Digital Rights (LOPD) and the General Data Protection Regulations (RGPD) of 27th April 2016, we hereby inform you that the personal data you provide will be processed by FORBRASS, S.A. with Tax Identification Number A48523997 and address at Polígono Erletxe, Plataforma J, Nave 1 – 48960, GALDAKAO (Bizkaia).

    Why do we process your personal data?

    The data you provide are necessary to enable us to offer you the service requested with the maximum possible guarantees and will be processed for the following purposes: to gather personal data obtained through the contact forms available on the company website or via e-mail, so as to enable us to contact the person making the request and send them newsletters.

    How long do we store your data for?

    The personal data provided will be stored for the time considered necessary for contacting the interested party.

    What is the legal justification for processing your data?

    The legal basis for processing the data is the consent provided by the interested party when he or she contacts our organization.

    To whom will we pass on your data?

    Your data will not be passed on to third parties unless we are legally obliged to do so.

    What are your rights when you provide us with your data?

    Everyone has the right to request access, correction, deletion, restriction of processing, objection and portability of their personal data. This may be requested in a letter sent to the address of our offices or by e-mail to info.mekforbrass@mekgroup.eu, indicating the right you wish to exercise.
    You will also have the right to withdraw, at any time, the consent you have given. Withdrawal of consent will not affect the legality of any data processing performed prior to withdrawal of said consent.
    You have the right to present a complaint to the control authority if you consider that your rights regarding personal data protection have been infringed.

    CLIENTS

    Who is responsible for your data?

    According to the provisions of Organic Law 3/2018, of 5th December on the Protection of Personal Data and Guarantee of Digital Rights (LOPD) and the General Data Protection Regulations (RGPD) of 27th April 2016, we hereby inform you that the personal data you provide will be processed by FORBRASS, S.A. with Tax Identification Number A48523997 and address at Polígono Erletxe, Plataforma J, Nave 1 – 48960, GALDAKAO (Bizkaia).

    Why do we process your personal data?

    The data you provide are necessary to enable us to offer you the service requested with the maximum possible guarantees and will be processed for the following purposes: to gather personal data obtained through the contact forms available on the company website or via e-mail, so as to enable us to contact the person making the request and send them newsletters.

    How long do we store your data for?

    Personal data provided will be stored until the end of the contractual relationship and subsequently during the periods required by law.

    What is the legal justification for processing your data?

    The legal basis for the processing of these data is the performance of the contract signed with us.

    To whom will we pass on your data?

    In order to comply with the envisaged purpose, your data will be passed on to: the tax authorities; banks, savings banks and rural savings banks; insurance companies; public authorities with powers in this field.

    What are your rights when you provide us with your data?

    Everyone has the right to request access, correction, deletion, restriction of processing, objection and portability of their personal data. This may be requested in a letter sent to the address of our offices or by e-mail to info.mekforbrass@mekgroup.eu, indicating the right you wish to exercise.

    You will also have the right to withdraw, at any time, the consent you have given. Withdrawal of consent will not affect the legality of any data processing performed prior to withdrawal of said consent.

    You have the right to present a complaint to the control authority if you consider that your rights regarding personal data protection have been infringed.

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    Cookies policy


    Cookie policy

    A cookie is a file that is downloaded onto your computer when you access certain websites. Among other things, cookies allow a website to store and recover information on the browsing habits of a user or their computer and, depending on the information they contain and the way you use your computer, can be used to recognise the user.
    Cookies are essential for the proper operation of the Internet, offering countless advantages in the provision of interactive services, while facilitating the users’ browsing experience and website usability.

    The information provided below will help you to understand the different types of cookies:

    TYPES OF COOKIES
    ACCORDING TO THE ENTITY THAT MANAGES THEM Own cookies These cookies are gathered by the website publisher itself, in order to provide the service requested by the user.
    Third-party cookies These cookies are gathered and managed by a third party, and cannot be considered our own cookies.
    SEGÚN EL PLAZO DE TIEMPO QUE PERMANEZCAN ACTIVADAS Session cookies These cookies collect information for as long as the user browses the webpage, in order to provide the requested service.
    Persistent cookies These are stored in the terminal, and the information obtained will be used by the entity in charge of the cookie to provide the requested service
    ACCORDING TO THEIR PURPOSE Technical cookies These are needed for the correct browsing of the web.
    Customised cookies These allow the user to choose certain features (e.g. language) during their browsing of the website
    Analytical cookies These allow the provider of a service to associate browsing behaviour with a user, in order to understand their use of the webpage and to analyse statistics on the most-visited content, number of visitors, etc.
    Publicity cookies These allow the website publisher to include advertisements on their webpage that are adapted to its content.
    Behavioural publicity cookies These allow the website publisher to include advertisements on their webpage that are adapted to the information obtained on the user’s browsing habits.

    As provided in Article 22.2 of Law 34/2002, of 11th June, on Information Society Services and Electronic Commerce (LSSI-CE), Forbrass informs users of the cookies used on our website:

      TYPES OF COOKIES
    Own cookies Third-party cookies Session cookies Persistent cookies
     

    PURPOSE

    Technical cookies X  X
    Customised cookies X X
    Analytical cookies X X X
    Publicity cookies
    Behavioural publicity cookies

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    We would like to inform you that you can configure the browser in such a way as to inform you about the reception of cookies, so as to prevent them from being installed on your hard disk, should you so desire.

    Below, we provide links for different browsers that can be used to complete this configuration:

    For Firefox, click here: https://support.mozilla.org/en-US/kb/enable-and-disable-cookies-website-preferences

    For Chrome, click here: https://support.google.com/chrome/answer/95647?hl=en

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    For Safari, click here: https://support.apple.com/es-es/guide/safari/sfri11471/mac

    For Opera, click here: https://help.opera.com/en/latest/web-preferences/#cookies

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